Laser cladding wear resistance test


激光熔覆是通过改变激光与粉末的作用过程,在熔池之上将粉末熔融或者半熔融,将熔融或者半熔融状态的液体流送入熔池内,从而实现熔覆效率和表面质量的提升,形成冶金结合的表面涂层。熔覆完的涂层表面可进行快速激光扫描,再次提高表面质量。高速激光熔覆工艺可提高工件表面耐磨、耐腐、耐热等性能,尤其是耐磨性的提高是比较重要的指标之一。

对于熔覆层耐磨性测试主要有以下几种方法:

1失重法即摩擦磨损试验

磨损前后的重量差来衡量耐磨性能,重量差越小则耐磨性越好,反之成立。测量时需要使用高精度的称量天秤。

在测试中,摩擦系数的测量是由试验机上直接读取摩擦力矩,并且用记录仪记录运动轨迹,然后利用测量的摩擦力矩计算摩擦系数。

2 尺寸变化测定法

使用螺旋测微器或者测微卡尺,测量磨损部位尺寸的变化量,比如工件为圆柱,测量磨损处的直径的变化量。

3表面形貌测量法

利用触诊式表面形貌测量仪(轮廓仪或台阶仪)可以测出磨损前后表面粗糙度的变化。

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Classification of commonly used crushing and grinding machinery

According to the mode of action of crushing force can be roughly divided into two main categories of crushing machinery: (1) crushers; (2) mills. Crushers generally deal with larger pieces of material, product size is coarse, usually more than 8 mm. Its structure is characterised by a certain gap between the crushing parts, not in contact with each other. Crusher can be divided into coarse crusher, medium crusher and fine crusher. Generally speaking, the materials handled by the mill are finer, and the product size is fine, up to 0.074 mm, or even finer. Its structure is characterised by crushing parts (or media) in contact with each other, the media used are steel balls, steel rods, gravel or ore blocks. But some machinery is both crushing and grinding, such as $ 5.5 mx 1.8 m grinding mill to deal with the upper limit of the ore size up to 350 ~ 400 mm, the product fineness up to -200 mesh accounted for about 40%. According to the crushing method, mechanical construction features (principle of action) to divide, roughly divided into six categories. (1) Jaw crusher (slot). The crushing action is to rely on the movable jaw plate periodically pressed to the fixed plate, will be sandwiched between the ore crushed. (2) Cone crusher. The ore pieces are between the inner and outer cones, the outer cone is fixed, and the inner cone makes eccentric class action, which crushes or breaks the ore pieces clamped in it. (3) Roll crusher. Ore block in the two opposing rotating rolls in the crevice, mainly by the continuous crushing effect, but also with the abrasive stripping effect, toothed roll surface and splitting effect. (4) Impact crusher. The ore block is crushed by the impact of the fast rotating moving parts. Belong to this category can be divided into: hammer crusher; cage crusher; impact crusher. (5) Mills. The ore is crushed by the impact and grinding action of the grinding media (steel balls, steel rods, gravel or ore pieces) in the rotating cylinder. (6) Other types of crushing and grinding: 1) Roller mill. Borrowing rolling sticks to crush the material. 2) Disc mill. Using the vertical axis or horizontal axis of the disc rotation as a crushing component. 3) Centrifugal mill. Use the centrifugal force generated by the high-speed rotating parts and media to complete the crushing effect.4) Vibrating mill. The use of rotating shaft to produce high-frequency vibration, so that the media and the material to complete the crushing effect of mutual impact. Various types of crushers have different specifications, different scope of use. At present, the coarse crushing in the processing plant mostly uses jaw crusher or gyratory crusher; medium crushing adopts standard cone crusher; fine crushing adopts short head cone crusher.

What are the advantages of laser cladding over other cladding technologies?

Following the development of mechanised industry, and other cladding skills (such as spraying tungsten carbide, tungsten carbide spraying plasma spraying or arc welding) compared to laser cladding is a unique process, the use of which there are fundamental differences. With laser cladding, a highly concentrated heat source has a significant impact on the product. Because of its low heat input, high cure rate and accurate process control, laser cladding has many advantages.

Laser Applications in Silicon Carbide Semiconductor Wafer Processing

Silicon carbide is a high-performance third-generation semiconductor material with good optical properties, chemical inertness and excellent physical properties, including wide bandgap, high breakdown voltage, high thermal conductivity and high-temperature resistance, often used as a new generation of high-frequency, high-power device substrate materials, widely used in high-end manufacturing areas